Module 06
Predictive Maintenance
Faalkans
Motor #4 lager
Binnen 48u
Trilling 7d
Detect anomalies in vibration and temperature data before they become expensive failures. Works with your existing sensors or PLC data — we don't install new sensors.
Implementation
2-4 weeks
ROI
< 6 months
Support
24/7
Faalkans
Motor #4 lager
Binnen 48u
Trilling 7d
How it works
From problem to solution
See how this module tackles your daily challenges and delivers measurable results.
Current situation
Unplanned downtime
A broken bearing or overheated motor always comes at a bad time. Reactive maintenance is 3x more expensive than planned maintenance and disrupts the entire supply chain.
Consequences
- •Longer downtime due to searching for information
- •Dependency on specific people with knowledge
- •Inconsistent methods between shifts
With Slimme Fabriek
Condition Monitoring
Our models analyze existing vibration, temperature, and power data from your sensors or PLC. You get an immediate warning for abnormal behavior, before the part fails. We don't install new sensors — this module works when you already have vibration or temperature data available.
Result
- ✓Direct access to relevant information
- ✓Knowledge secured and always available
- ✓Uniform working method for all employees
Business Value
This module is designed to make a direct impact on the shop floor. We focus on measurable results that increase OEE and reduce workload.
Prevent unexpected downtime.
Detailed process assurance ensures constant quality across all shifts.
Extend the lifespan of assets.
Detailed process assurance ensures constant quality across all shifts.
Schedule maintenance more efficiently.
Detailed process assurance ensures constant quality across all shifts.
Prevent consequential damage through early detection.
Detailed process assurance ensures constant quality across all shifts.
Architecture
Technical basis
Built on a modern stack for maximum reliability and speed on the factory floor.
Edge-First Design
Local processing of critical data ensures minimal latency and maximum uptime.
Secure by Default
End-to-end encryption (AES-256) and strict RBAC permissions protect your data.
Seamless Integration
Native support for OPC-UA, MQTT, and Modbus for existing PLCs.
Maintenance
Maintenance managers who want to switch to Condition Based Maintenance.
Maintenance Engineers who want to optimize preventive schedules.
Financial planners who want to reduce spare parts inventory.
Technical capabilities
Industries
Sector-specific application
Discrete Manufacturing
Automotive, metal, assembly. Reduce downtime and accelerate problem-solving on complex production lines.
Food & Beverage
Strict hygiene requirements, batch traceability, HACCP compliance. Digital work instructions that are always up-to-date.
Pharma & Life Sciences
GMP compliance, electronic batch records, complete audit trail for validation.
Logistics & Warehousing
WMS integration, pick instructions, operator training for new processes and systems.
Choose one module as a starting point and scale from there.
In a short session, we determine together which module has the most impact for your factory. Based on that, we create a concrete pilot proposal.