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Module 05

Production Analytics

Slimme Fabriek
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Lijn A98.5% OEE

MTTR

-15%

Uptime

99.2%

Visualize OEE trends, counters, and fault history from your existing PLCs, log files, or systems. We read what you already have — no proprietary sensors needed.

Implementation

2-4 weeks

ROI

< 6 months

Support

24/7

How it works

From problem to solution

See how this module tackles your daily challenges and delivers measurable results.

Current situation

Data without context

Machines generate lots of data through counters, fault history, and log files, but it disappears into databases nobody looks at. Excel sheets don't tell the full story of a breakdown.

Consequences

  • Longer downtime due to searching for information
  • Dependency on specific people with knowledge
  • Inconsistent methods between shifts

With Slimme Fabriek

Insight into Trends

We visualize your existing production data in clear dashboards. Instantly see OEE per line, most common fault causes, and shift performance. The data comes from your PLCs, log files, or existing systems — we don't deliver proprietary sensor data.

Result

  • Direct access to relevant information
  • Knowledge secured and always available
  • Uniform working method for all employees

Business Value

This module is designed to make a direct impact on the shop floor. We focus on measurable results that increase OEE and reduce workload.

Efficiency+15-25%
Error reduction-40%
Training time-50%

Identify the biggest loss drivers ('bad actors').

Detailed process assurance ensures constant quality across all shifts.

Support investments with hard data.

Detailed process assurance ensures constant quality across all shifts.

Compare performance between lines or shifts.

Detailed process assurance ensures constant quality across all shifts.

Track the effectiveness of improvement actions.

Detailed process assurance ensures constant quality across all shifts.

Architecture

Technical basis

Built on a modern stack for maximum reliability and speed on the factory floor.

Edge-First Design

Local processing of critical data ensures minimal latency and maximum uptime.

Secure by Default

End-to-end encryption (AES-256) and strict RBAC permissions protect your data.

Seamless Integration

Native support for OPC-UA, MQTT, and Modbus for existing PLCs.

Decision Makers

Plant Managers who want to manage based on facts.

Improvement teams (CI) who want to eliminate waste.

Maintenance who wants to see which machines need the most attention.

Technical capabilities

Real-time OEE dashboardsPareto analysis of faultsExport to Excel/PDFAPI connection for PowerBI

Industries

Sector-specific application

Discrete Manufacturing

Automotive, metal, assembly. Reduce downtime and accelerate problem-solving on complex production lines.

Food & Beverage

Strict hygiene requirements, batch traceability, HACCP compliance. Digital work instructions that are always up-to-date.

Pharma & Life Sciences

GMP compliance, electronic batch records, complete audit trail for validation.

Logistics & Warehousing

WMS integration, pick instructions, operator training for new processes and systems.

Choose one module as a starting point and scale from there.

In a short session, we determine together which module has the most impact for your factory. Based on that, we create a concrete pilot proposal.