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Module 07

Universal Sensor Gateway

Slimme Fabriek
Chat
GatewayOnline

OPC-UA

Modbus

MQTT

REST

Siemens S7-1500
Beckhoff TwinCAT
Allen Bradley

Connect to anything accessible: Modbus, PLC registers, APIs. OPC-UA is not required. Runs within hours because nothing needs to be placed inside the machine.

Implementation

2-4 weeks

ROI

< 6 months

Support

24/7

How it works

From problem to solution

See how this module tackles your daily challenges and delivers measurable results.

Current situation

Machines don't talk to each other

Old machines use different languages (protocols) than new ones. Connecting diverse brands (Siemens, Rockwell, Beckhoff) is often complex and expensive.

Consequences

  • Longer downtime due to searching for information
  • Dependency on specific people with knowledge
  • Inconsistent methods between shifts

With Slimme Fabriek

Fast Connectivity

Our Gateway connects to anything accessible via Modbus, PLC registers, or APIs. OPC-UA is not required. The gateway runs within hours because nothing needs to be placed inside the machine — just a secure, local bridge that collects data, buffers, and transmits encrypted.

Result

  • Direct access to relevant information
  • Knowledge secured and always available
  • Uniform working method for all employees

Business Value

This module is designed to make a direct impact on the shop floor. We focus on measurable results that increase OEE and reduce workload.

Efficiency+15-25%
Error reduction-40%
Training time-50%

Connect machines in hours instead of weeks.

Detailed process assurance ensures constant quality across all shifts.

Strict separation between OT and IT network.

Detailed process assurance ensures constant quality across all shifts.

No data loss during internet outages (local buffer).

Detailed process assurance ensures constant quality across all shifts.

One central management point for all connections.

Detailed process assurance ensures constant quality across all shifts.

Architecture

Technical basis

Built on a modern stack for maximum reliability and speed on the factory floor.

Edge-First Design

Local processing of critical data ensures minimal latency and maximum uptime.

Secure by Default

End-to-end encryption (AES-256) and strict RBAC permissions protect your data.

Seamless Integration

Native support for OPC-UA, MQTT, and Modbus for existing PLCs.

Automation

OT Engineers who need a secure data bridge.

IT Managers who want control over factory network security.

System integrators looking for fast connectivity.

Technical capabilities

Protocols: OPC-UA, Modbus TCP/RTU, MQTT, S7Edge-processing: filtering and compressing dataDual-network interface (physical separation)Visual tag mapping

Industries

Sector-specific application

Discrete Manufacturing

Automotive, metal, assembly. Reduce downtime and accelerate problem-solving on complex production lines.

Food & Beverage

Strict hygiene requirements, batch traceability, HACCP compliance. Digital work instructions that are always up-to-date.

Pharma & Life Sciences

GMP compliance, electronic batch records, complete audit trail for validation.

Logistics & Warehousing

WMS integration, pick instructions, operator training for new processes and systems.

Choose one module as a starting point and scale from there.

In a short session, we determine together which module has the most impact for your factory. Based on that, we create a concrete pilot proposal.